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Hydro services — feasibility to O&M

Equipment supply, turnkey EPC, rehabilitation and long-term O&M for hydro and micro-grid projects across Sub-Saharan Africa. Engineering from our Zhangjiajie manufacturing base; installation, commissioning and field support on the ground in Madagascar.

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28product lines in 5 categories
14+countries served
100+retrofit & rehabilitation projects
28 MW+under construction

1 What we deliver

Five delivery models. We can take a single contract from feasibility to commissioning, or plug into an existing EPC team with equipment, engineering and supervision.

Delivery modelWhat it coversTypical client
Equipment supplyTurbine-generator sets, gates, valves, transformers, switchgear, control & protection, spare parts.Owners and developers who already have a civil or EPC contractor.
Turnkey EPC
clé en main
Feasibility, design, manufacture, factory acceptance testing, shipping, installation supervision, commissioning, handover.IPPs, utilities and agencies that need one contract and one point of responsibility.
Rehabilitation & retrofitPlant assessment, new runners, governors, excitation, control and protection, re-commissioning, performance testing.Owners of ageing plants with declining output or unavailable spares.
O&M and remote diagnosticsTiered support: remote diagnostics, in-country field service, factory repair, operator training.Plants without in-house hydro specialists.
Micro-grids & rural electrificationMini-hydro, distribution, prepaid metering and demand-side equipment.Rural electrification agencies and private mini-grid developers.

2 Scope of supply

Our product programme covers 28 product lines in five categories, engineered to project data and — where required — manufactured from original drawings (fabrication sur plan) to keep legacy plants running.

  • Turbines — Pelton, Francis, Kaplan, Turgo and tubular units. Pelton · Francis · Kaplan · Turgo · Tubular
  • Generators, excitation and speed governors — including oil-free blade control and digital blade controllers for Kaplan units.
  • Gates, valves and hydraulic power units — butterfly, spherical, gate and cone valves, DN350–2200, with double-sealed and hydraulic drive options.
  • Transformers — power and distribution transformers from 5 kVA to 90 MVA.
  • HV / MV / LV switchgear, protection, SCADA and automationelectrical equipment range.
  • Spare parts, wear parts and machiningcustom machining from drawings or samples.

3 Rehabilitation & retrofit

More than 100 retrofit and rehabilitation projects completed. Typical drivers are cavitation damage, obsolete control systems, declining output and discontinued spare parts.

  • Runner and blade-system replacement — Kaplan runner and blade system renewal on a 15 MW unit (Laos).
  • Multi-unit governor and control modernisation — 4 × 11 MW, Enshi Tangkou, China.
  • Fixed-blade to adjustable-blade conversion — our RETROFIT-FP programme, which lifts part-load efficiency without replacing the whole unit.
  • Control, excitation and protection upgrade — new SCADA, protection relays and automation on existing machines.
  • Station refurbishment programmes — six stations in Guangxi; Francis and Pelton overhauls at Fujian Gaohua and Hubei Jiefangshan.
Retrofit work is planned around short outage windows: factory acceptance testing is completed before shipment so that on-site time, and lost generation, are kept to a minimum.

4 O&M and field support

Support is tiered, so that you pay for the level of cover your plant actually needs.

TierWhat it coversWhere
Tier 1 — Remote diagnosticsContinuous monitoring, alarm triage and remote troubleshooting through the plant SCADA and our control systems.Remote
Tier 2 — In-country field serviceScheduled and corrective maintenance visits.Madagascar (HIER team)
Tier 3 — Factory supportWorkshop repair, re-machining, runner replacement and spare part manufacture.Zhangjiajie workshop
Tier 4 — Training & technology transferOperator and maintenance training, commissioning support, documentation handover.On site / remote
Response times and availability commitments are agreed per project in the O&M contract. Ask us for the SLA framework that applies to your site.

5 How a project runs

  1. Enquiry and site data — head, flow, grid mode, access conditions.
  2. Technical review and preliminary equipment selection.
  3. Proposal with scope, budget and delivery schedule.
  4. Contract and engineering — drawings, hydraulic design, approvals.
  5. Manufacturing and factory acceptance test.
  6. Shipping, customs and site delivery.
  7. Installation supervision, commissioning and performance test.
  8. Handover, documentation and O&M support.

Services — FAQ

What information do you need for a first technical proposal?

Head in metres, design flow in cubic metres per second, target capacity, grid-connected or off-grid operation, site altitude and access conditions, and the intended commercial structure. If the plant already exists, original equipment drawings or a clear nameplate photo help us match the interface.

Do you supply spare parts for units you did not manufacture?

Yes. We manufacture parts from drawings, samples or reverse-engineered measurements, including runners, guide vanes, bushings and shafts, for turbines and valves originally supplied by other manufacturers.

Can you work with a local EPC contractor instead of taking the full contract?

Yes. We can supply the equipment, provide supervision and commissioning support while civil works are executed by a local contractor, and train that contractor's team so the capability stays in the country.

Send us your site data

Head, flow and target capacity are enough for a first technical view and an indicative budget. We reply to project enquiries within two working days.

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Related pages: Solutions & turnkey EPC · Products · Projects · Case studies · Spare parts & machining · Contact
Direct: sales@tch-hydro.com · +86 158 7484 2996
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