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Products / Pelton Turbines

Pelton Turbines for High-Head Mountain Sites

Impulse turbines for the steepest terrain: 100–1000 m net head, 100 kW to 100 MW per unit. Runners, nozzles, needles and deflectors machined and dynamically balanced in-house.

Pelton turbine runner — TC HYDRO manufacturing base

Overview

The Pelton turbine is an impulse machine that extracts energy from high-velocity jets striking bucket-shaped runners. It is the reference choice for mountainous sites where the net head is high and the flow moderate.

TC HYDRO builds complete Pelton units — runner, nozzles with needles and deflectors, housing, main shaft and governor — each engineered to your measured site data, with spare parts available throughout the plant’s life.

Typical Applications

  • Mountain rivers with 100–1000 m net head
  • Rural electrification mini-hydro from 100 kW
  • Grid-connected plants up to 100 MW
  • Replacement runners & spares for existing Pelton plants

Technical Specifications

Net head100–1000 m
Unit output100 kW–100 MW
ConfigurationVertical or horizontal, 1–6 jets
Flow regulationNozzle, needle & deflector

Ranges are design envelopes — each unit is engineered to your measured net head and flow.

Scope of Supply — Complete Unit

  • Runner
  • Main shaft
  • Bearings
  • Speed governor
  • Excitation system
  • Inlet valves
  • Control system (SCADA)

In-House Machining & Quality Control

Every runner, shaft and part is machined and inspected in our Zhangjiajie factory — 30,000 m² of land with 14,000 m² of production floor — critical tolerances are never outsourced.

  • CQ5263 vertical lathe — max turning Ø 6,300 mm, workpiece up to 50 t
  • C5235 vertical lathe — Ø 4,000 mm, 30 t
  • CW61125 horizontal lathe — 8,000 mm (shafts & rotors)
  • Z3080 radial drill — Ø 80 mm
  • 315T hydraulic press
  • Runner dynamic balancing on our horizontal balancing machine — imbalance measured and corrected

Engineering ranges

Net head100–1,000 m
Configurationhorizontal, single or twin jet
Unit output (new sets)commonly 1–5 MW horizontal sets
Refurbishmentbuckets precision-machined and individually measured

Selected track record

StationTurbine – generator modelSets
Enshi Tangkou, Hubei — HPP modernisation4 × 11 MW units · oil-free blade pitch + governor retrofit4
Laos (export) — Kaplan refurbishment15 MW Kaplan unit refurbishment1
Guangxi, China — six-station renovation programmerefurbishment across six plants6
Gaohua & Jiefangshan, Fujian & Hubeifixed-blade runners converted to adjustable pitch2

Full reference list available on request.

CREDENTIALS

Pelton unit nozzle mechanism
Pelton nozzle mechanism
Machined Pelton bucket
Machined Pelton bucket
Pelton bucket dimensional inspection with digital caliper
Bucket dimensional inspection
CNC machining center at work
CNC machining center
Large stainless-steel Pelton runner finished at the TC works
Finished stainless-steel Pelton runner
Pelton runner buckets in detail
Pelton bucket detail

Also available: turbine generators up to 20 MW →

Frequently Asked Questions

What site data do you need to quote a turbine?

Net head and flow are the two essential figures — site location and grid connection point help us refine the layout. Send whatever you have: our engineers will tell you within 48 hours what the free preliminary study requires.

Do you supply spare parts after commissioning?

Yes. Runners, shafts, bearings, nozzles, needles, deflectors, seals and governor parts are manufactured on plan and supplied throughout the plant’s life.

Can you support installation and commissioning on site?

Yes. TC supplies and supervises the electromechanical installation, and HIER Madagascar provides local execution, O&M and logistics across Sub-Saharan Africa.

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